Control Platforms

Selecting the control platform is an important part of building your custom ALM positioner.

Non-programmable controls are the best choice for manual operation with very basic push buttons, while programmable controls offer automation and connectivity that provide maximum operator efficiency and some potential to add robotics.

Determining the right control platform depends on several factors, including operator skill, training and programming time and overall connectivity needs.

control box

Allen Bradley (AB) 820

Siemens

This non-programmable entry level processor is user friendly and provides efficiency through simplicity. Manual push-button hydraulic positioning offers the ability to elevate and tilt the part. The screen features simple lights to show errors but doesn’t display detailed troubleshooting information. Operators can be trained and begin using the positioner on the same day.

This Siemens unit is ideally suited for the operation just getting introduced to positioning with less complex assembly maneuvers.

Allen Bradley (AB) M850

This is a more flexible, automation-ready processor that allows the operator to have more freedom. The quick-move function allows the operator to enter the information, like degrees of rotation and hit enter, automatically controlling the positioner without having to hold down the button through the entire move.

This mid-level processor can be programmed with set positions, but it can’t remember a multi-step process. The 7-inch, easy-to-use touch screen features a simple and intuitive interface that includes error messaging, warning indicators and a diagnostic display. This option requires additional programming time and initial operator training.

The AB M580 is ideally suited for the operation that wants more flexibility in programming who may be using the positioner for different parts or dimensions.

Allen Bradley (AB) L24

This programmable processor has the most intricate interface and automation options. It can be pre-programmed to remember each step of an assembly process, allowing the operator to simply step it forward with the push of a button. It can also be customized to different operators’ needs and heights. This processor requires the most programming and training time for operators.

The AB L24 is ideally suited for more complex assembly, allowing for connectivity to other machines, robotics and factory networks.